{"id":5710,"date":"2023-05-24T13:57:36","date_gmt":"2023-05-24T13:57:36","guid":{"rendered":"https:\/\/www.boomsoftware.com\/predictive-weakness-analysis-with-data-analytics\/"},"modified":"2024-01-22T14:39:18","modified_gmt":"2024-01-22T14:39:18","slug":"predictive-weakness-analysis-with-data-analytics","status":"publish","type":"post","link":"https:\/\/www.boomsoftware.com\/en\/predictive-weakness-analysis-with-data-analytics\/","title":{"rendered":"Predictive weakness analysis with data analytics"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"5710\" class=\"elementor elementor-5710 elementor-249\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-688390db e-flex e-con-boxed e-con e-parent\" data-id=\"688390db\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7d358fe elementor-widget elementor-widget-theme-post-featured-image elementor-widget-image\" data-id=\"7d358fe\" data-element_type=\"widget\" data-widget_type=\"theme-post-featured-image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"368\" src=\"https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1547_5_Schwachstellen-Header.jpg\" class=\"attachment-large size-large wp-image-5482\" alt=\"\" srcset=\"https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1547_5_Schwachstellen-Header.jpg 1000w, https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1547_5_Schwachstellen-Header-300x138.jpg 300w, https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1547_5_Schwachstellen-Header-768x353.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-49b24981 elementor-align-center elementor-widget elementor-widget-post-info\" data-id=\"49b24981\" data-element_type=\"widget\" data-widget_type=\"post-info.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-inline-items elementor-icon-list-items elementor-post-info\">\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-0d5851b elementor-inline-item\" itemprop=\"about\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-terms\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-post-info__terms-list\">\n\t\t\t\t<span class=\"elementor-post-info__terms-list-item\">Blog<\/span>, <span class=\"elementor-post-info__terms-list-item\">Corporate Blog<\/span>\t\t\t\t<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-70c6cec elementor-widget elementor-widget-theme-post-title elementor-page-title elementor-widget-heading\" data-id=\"70c6cec\" data-element_type=\"widget\" data-widget_type=\"theme-post-title.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Predictive weakness analysis with data analytics<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-85d4e89 elementor-align-center elementor-widget elementor-widget-post-info\" data-id=\"85d4e89\" data-element_type=\"widget\" data-widget_type=\"post-info.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-inline-items elementor-icon-list-items elementor-post-info\">\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-85ee600 elementor-inline-item\" itemprop=\"datePublished\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-date\">\n\t\t\t\t\t\t\t\t\t\t<time>May 24, 2023<\/time>\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7e8c516b elementor-widget elementor-widget-theme-post-excerpt\" data-id=\"7e8c516b\" data-element_type=\"widget\" data-widget_type=\"theme-post-excerpt.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\tA transformation in the industry is inevitable and often necessary to meet the increasing demands and challenges of today's times. However, one of the most significant transformations that an industrial company can undergo is the cultural shift that comes with the implementation of Lean Smart Maintenance (LSM). This focuses not only on technological innovations and process optimizations but primarily on changing the mindset and working methods of those who work daily on the machines and equipment \u2013 the maintenance personnel.\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5d9b6bc elementor-widget elementor-widget-text-editor\" data-id=\"5d9b6bc\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The maintenance staff who operate the plants every day have little understanding when a process that they have carried out in a certain way for decades in some cases suddenly changes. Accordingly, change management is a key factor for successful implementation. These considerations were taken into account when LSM was developed. For example, it is not mandatory for a company to immediately upgrade to the highest level in every sub-area of maintenance. In a consensus workshop, after diagnosing the current state, a target concept is worked out that specifies which major measures make sense for the company at the moment. This approach is also followed with the Boom Maintenance Manager, which organizes the LSM path in modules. If a company fulfills the prerequisite of a smart criticality assessment, a decision can be made on how to proceed. Besides the maintenance budget planning tool, this is the weakness analysis &#8211; both can be combined.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4027880 elementor-widget elementor-widget-spacer\" data-id=\"4027880\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-51acc9e elementor-blockquote--skin-border elementor-widget elementor-widget-blockquote\" data-id=\"51acc9e\" data-element_type=\"widget\" data-widget_type=\"blockquote.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<blockquote class=\"elementor-blockquote\">\n\t\t\t<p class=\"elementor-blockquote__content\">\n\t\t\t\t\"The essential basic prerequisite for LSM is a clean, process- and digitally-supported maintenance environment. This prerequisite should be met before a company dedicates itself to the topic of LSM.\"\t\t\t<\/p>\n\t\t\t\t\t\t\t<div class=\"e-q-footer\">\n\t\t\t\t\t\t\t\t\t\t\t<cite class=\"elementor-blockquote__author\">Christian Zwetti<\/cite>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-47b6147 elementor-widget elementor-widget-spacer\" data-id=\"47b6147\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-196281c elementor-widget elementor-widget-text-editor\" data-id=\"196281c\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><strong>Weakness analysis in maintenance<\/strong><\/h3>\n<p>The Potential Weakness Management (PWM) module enables maintenance managers to perform a comprehensive data-driven weak point analysis and, based on this, plan effective measures to address the weak points. The weakness analysis process follows four simple steps (weakness identification, action derivation, action implementation, effectiveness review) and is supported throughout by the software.<\/p>\n<p>The first step is to determine what should be defined as a vulnerability. &#8220;In our experience, many companies see vulnerabilities where the most money needs to be spent. If a process consumes a lot of money, a vulnerability is suspected there. But that doesn&#8217;t necessarily have to be the case,&#8221; describes Christan Zwetti. Therefore, the criteria for the analysis and the data required for it are defined first. After all, it&#8217;s not a matter of recording as much data as possible and then asking yourself the question of how to utilize it &#8211; you have to work in a results-oriented manner right from the start. &#8220;With this approach, we try to avoid companies falling into the classic stumbling blocks of data analytics.&#8221;<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7f112b7 elementor-widget elementor-widget-spacer\" data-id=\"7f112b7\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e6b1ed1 e-flex e-con-boxed e-con e-child\" data-id=\"e6b1ed1\" data-element_type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e09f0f1 elementor-widget elementor-widget-text-editor\" data-id=\"e09f0f1\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"text-align: var(--text-align); background-color: var( --e-global-color-c696dce ); color: var( --e-global-color-primary ); font-size: 1rem;\"><b>The advantages at a glance:<\/b><\/span><\/p>\n<ul>\n<li>Evaluation and analysis options at different levels of the plant structure<\/li>\n<li>Incorporation of standardized fault and damage codes from the reporting system<\/li>\n<li>Analysis of machine-related weak points and key figures<\/li>\n<li>Focus on improving availability and reliability<\/li>\n<li>Support in the decision to eliminate weak points<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-412f22c elementor-widget elementor-widget-spacer\" data-id=\"412f22c\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f67d611 elementor-widget elementor-widget-text-editor\" data-id=\"f67d611\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Process analysis attempts to identify patterns that are then applied in predictive maintenance. In this way, one is able to assign specific failures to a set of parameters. For example, if a component exhibits elevated temperature or strong vibrations prior to failure, one can preemptively set a warning value or implement perfective measures to finally eliminate the weak point. In addition to technical vulnerabilities, these can also be organizational problems, which can thus be ruled out in advance.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-494db2d elementor-widget elementor-widget-spacer\" data-id=\"494db2d\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-496470f e-grid e-con-boxed e-con e-child\" data-id=\"496470f\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-090cc2e elementor-widget elementor-widget-text-editor\" data-id=\"090cc2e\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>With the Potential Weakness Management module, the maintenance engineer discovers the causes of malfunctions and understands why a specific fault has occurred. Data-driven weakness analysis makes it possible to prevent malfunctions in advance.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5369854 elementor-widget elementor-widget-image\" data-id=\"5369854\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"482\" src=\"https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1541_6_budget-screen.png\" class=\"attachment-large size-large wp-image-354\" alt=\"Bildschirm mit Auswertung\" srcset=\"https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1541_6_budget-screen.png 1000w, https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1541_6_budget-screen-300x181.png 300w, https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/05\/1541_6_budget-screen-768x462.png 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d3aa103 elementor-widget elementor-widget-text-editor\" data-id=\"d3aa103\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"font-weight: 300;\">The criticality assessment and the budget planning and weak point analysis modules based on it are the next step of the manufacturing industry in the development towards LSM. The modular design of the Boom Maintenance Manager makes it possible to integrate future developments without any problems. For example, pilot projects are currently underway for Predictive Maintenance or Dynamic Strategy Improvement, which are specifically adapted to the requirements of Industry 4.0.<\/p>\n<p style=\"font-weight: 300;\">You want to take the step towards LSM and are looking for a partner who can support you with competence and experience? We have already accompanied several companies on this path. <a href=\"https:\/\/www.boomsoftware.com\/en\/contact\/\">Contact us<\/a>, we will be pleased to help you!<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ad22eea elementor-widget elementor-widget-spacer\" data-id=\"ad22eea\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ded8c2f elementor-widget elementor-widget-heading\" data-id=\"ded8c2f\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<span class=\"elementor-heading-title elementor-size-default\">Share 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2025\t\t<\/span>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4d233ead e-flex e-con-boxed e-con e-parent\" data-id=\"4d233ead\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-ca940dc e-flex e-con-boxed e-con e-child\" data-id=\"ca940dc\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-43e678e e-con-full e-flex e-con e-child\" data-id=\"43e678e\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-5b92a1a e-con-full e-flex e-con e-child\" data-id=\"5b92a1a\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-35003e5 elementor-widget__width-initial elementor-widget elementor-widget-heading\" data-id=\"35003e5\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The next step towards increasing efficiency and sustainability in your maintenance.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3fcbfaa elementor-widget__width-initial elementor-widget elementor-widget-heading\" data-id=\"3fcbfaa\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">If you want to advance on the path to Lean Smart Maintenance to realize significant competitive advantages, then we are the ideal partner who can accompany you on this journey.<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b494e37 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730w, https:\/\/www.boomsoftware.com\/wp-content\/uploads\/2023\/09\/Smarte-Instandhaltung-300x194.jpg 300w\" sizes=\"(max-width: 730px) 100vw, 730px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>A transformation in the industry is inevitable and often necessary to meet the increasing demands and challenges of today&#8217;s times. However, one of the most significant transformations that an industrial company can undergo is the cultural shift that comes with the implementation of Lean Smart Maintenance (LSM). This focuses not only on technological innovations and process optimizations but primarily on changing the mindset and working methods of those who work daily on the machines and equipment \u2013 the maintenance personnel.<\/p>\n","protected":false},"author":5,"featured_media":5482,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[56,55],"tags":[],"post_folder":[25],"class_list":["post-5710","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-corporate-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Predictive weakness analysis with data analytics - boomsoftware<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.boomsoftware.com\/en\/predictive-weakness-analysis-with-data-analytics\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Predictive weakness analysis with data analytics - boomsoftware\" \/>\n<meta property=\"og:description\" content=\"A transformation in the industry is inevitable and often necessary to meet the increasing demands and challenges of today&#039;s times. However, one of the most significant transformations that an industrial company can undergo is the cultural shift that comes with the implementation of Lean Smart Maintenance (LSM). 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